10 Things To Consider When Choosing a Manufacturing Execution System (MES)?

December 29, 2022 by Versacall Technologies

If you are in the market for a Manufacturing Execution System (MES), it is important to know what to consider when making your decision. There are many factors that go into choosing the right MES for your business, and it can be difficult to know where to start.

Here, we will discuss what exactly MES systems are and the 10 things you should keep in mind when choosing one.

What is a Manufacturing Execution System?

An MES system is designed to help manufacturers monitor, control, and optimize production processes in a factory or workplace. It automates the entire manufacturing process from raw material tracking to finished product delivery, helping streamline operations and increase efficiency.

What To Consider When Choosing a Manufacturing Execution System

There are many things to consider when choosing an MES for your business. We have broken it down into the 10 most important things to consider:

1. Efficiency

MES systems enable your business to increase its efficiency by incorporating real-time data into the manufacturing process. With an efficient system, you can cut down on production time and ultimately reduce costs.

2. Flexibility

Look for a system that is able to adapt to your company’s changing needs and demands, with features that can be tailored to your specific and changing requirements.

3. Rapid Return on Investment (ROI)

A good MES system should enable you to achieve a return on investment in a short amount of time. Make sure the system you choose is capable of delivering both short and long-term value for the money you intend to spend.

4. Gradual Implementation

Choose an MES system that can be gradually implemented across your business, helping you to improve operational efficiency over time while making the transition smooth.

5. Reporting and Analytics

Ensure the system you select is able to record and analyze data for insights that help you make informed decisions about production systems and processes. The output of your MES system should include the convenient access to complete and actionable data.

6. Simplicity of Implementation Process

Consider a system that has an easy-to-follow implementation process, so that you can get up and running quickly with minimal disruption to operations. Choose an MES supplier that will provide personal customization and implementation support.

7. Scalability

Look for an MES system that can scale as your business grows or your business needs change, ensuring it meets all of your expectations over time.

8. References from Current Users

Consider getting references from other businesses who are already using the system to see their experiences and if it is a good fit for you.

9. Real-Time Monitoring

Choose an MES system that allows you to monitor production parameters and make changes in real time, helping ensure efficient operations.

10. Variety of Use Cases

Make sure the system you are considering is able to collect data from a variety of production scenarios, such as batch processing, continuous manufacturing and manual work stations.

Choosing the right MES system for your business can be very challenging. It is important to take the time to consider all these factors that go into making an informed decision.

Selecting the best MES system for your business will allow you to increase efficiency and productivity while also getting the most value out of your investment. Make sure to research any potential systems thoroughly before signing on the dotted line.

If you are looking for MES that includes these aspects of efficiency, productivity, and scalability—we at VersaCall can provide these and more while being tailored to your needs. Sign up for a free demo today for the perfect MES system for your business.

Manufacturing Execution Systems and the Benefits of Digitization Within the Manufacturing Space

November 30, 2022 by targetriver

Manufacturing Execution Systems, or MES, are software platforms that manage and monitor the production process of a manufacturing company. The purpose of MES is to create a digital manufacturing process and improve communication between different areas of the company.

Here we will discuss exactly what MES is, who uses it, the problems it solves, and what the benefits of digital manufacturing are for you and your business.

What is MES?

MES is a software platform that integrates with your existing enterprise resource planner (ERP) and supervisory control and data acquisition (SCADA) systems to manage and monitor the production process. MES provides real-time data about the manufacturing process, which allows you and your employees to make better decisions about production and document and track the process.

For example, if there is a problem with one of your machines, MES can find where the problem is and provide you with the data you need to fix the problem quickly.

Who uses Digital Manufacturing Execution Systems?

Manufacturing Execution Systems are used by manufacturing companies of all sizes. MES is especially beneficial for companies with large complex production processes. For example, companies that produce products with many different components, have many machines, or that have a lot of customer customization.

What Problems can be Solved with Manufacturing Execution Systems?

MES can help you solve many different problems in your manufacturing process. For example, with MES, your company will not have to troubleshoot problems with product quality. MES will find them for you. MES also eliminates the time used to track and check the status of certain jobs in production. The system will let you know everything you need to.

And finally, and probably the most important, is avoiding unnecessary shutdowns. Without MES, production lines have to be shut down to find issues and then fix them. With MES, it informs you where the issue is as well as how to fix it so there does not have to be a long process to get back on schedule.

What are the Benefits of Digital Manufacturing?

Manufacturing execution systems can completely change your business and its productivity. They can hold an incredible amount of data while producing real-time insights into the details of our production process. Here are some of the other benefits that MES provides.

Eliminating paperwork
Improved quality control
Improved communication
Reduced inventory (cost)
Uptime increased
Overall equipment effectiveness (OEE)
Improved product tracking and documenting

What are Possible Barriers to Manufacturing Execution Systems?

There are a few possible barriers to implementing MES in your company. For example, you may need to invest in new hardware or software to run MES or make sure your existing system is compatible with MES. You also need to train your employees on how to use MES.

Setting up manufacturing execution systems can be a complex process, but the benefits and efficiency speak for themselves. If you’re interested in learning more about MES and implementing them into your business, we encourage you to reach out to professionals to answer any questions and start the process of setting up MES for your business.

How Industry 4.0 & MES are Improving Security

October 31, 2022 by targetriver

How Industry 4.0 & MES are Improving Security

Industry 4.0 and MES are phrases that you might be hearing a lot about in the coming years. Industry 4.0 is a term that refers to the fourth industrial revolution, which in simpler words means the rapid change we’re seeing in technology, manufacturing, and other industries. MES stands for Manufacturing Execution Systems, which are used in industry to manage and monitor production processes.

Examples of MES include:

Quality Control
Scheduling
Tracking & Tracing

These two terms are often connected and provide a path to utilize technology to gather data on performance, maintenance, and waste issues. This provides a more accurate analysis so there’s no more guesswork and less time spent trying to gather that data.

Industry experts have predicted that Industry 4.0 will bring about even more changes and advances in technology, which in turn will increase the demand for MES. This is a new wave called “smart manufacturing“.

Security Concerns

When you’re dealing with sensitive data and automated machines, there’s always the potential for something to go wrong. Security has always been a top concern for businesses, and it’s even more important in today’s technological world. These systems present many possible barriers and complications in terms of cybersecurity.

There are safety measures those utilizing this tool found necessary to put in place. Industry experts have suggested a few guidelines businesses should follow:

Establishing a clear security strategy
Conducting regular risk assessments
Training employees on industry best practices

Implementing industry best practices will help you avoid any potential complications and keep your data secure. If you’re not sure where to start, reach out to a professional who can help you get started.

Additional Barriers and Complications

From a security standpoint, there are many things that can go wrong including:

Data breaches – a security incident in which information is accessed without authorization
Cyber attacks – an attempt to gain access to or damage a computer system or network
Insider threats – a security threat that comes from within an organization

Selecting a manufacturing technology that can work with your security team and established protocols is imperative and leads to rapid implementation and return.

What the Industry 4.0 Demands from MES

The industry demands a lot from MES when it comes to industrial security.

Industry requirements:

Automation
Real-time data collection and analysis
Secure communication channels
Safety and security features.

Partner with VersaCall

If you’re looking to implement Industry 4.0 or MES in your business, it’s important to partner with a company that has experience and expertise in these areas. VersaCall can help you navigate the ever-changing cyber landscape, and we can provide you with the tools and resources you need in order to be successful.

Check out our systems today and sign up for a free demo.

Guide to Manufacturing Execution Systems (MES)

September 30, 2022 by Versacall Technologies

Manufacturing is a fast-paced dynamic industry and that is why it is essential to have a manufacturing execution system (MES) to help your business with productivity, coordination, and quality. This guide will provide an overview of what MES is, who uses it, and the benefits of using MES. We’ll also discuss how you can get started with MES within your organization.

A Guide to MES, What is MES?

MES began as a way to track manufacturing equipment and resources. However, it has evolved into a tool that helps manufacturing companies manage their entire production process. MES is used to monitor and control all aspects of the manufacturing process from raw materials to finished products.

Further, manufacturing execution systems are software systems that help those in the manufacturing industry manage and monitor their production processes. It provides real-time data on equipment, resources, and product quality.

This information helps manufacturing companies improve everything from productivity to quality control. It’s also used to generate reports that can be used to improve manufacturing processes.

MES systems are typically used in conjunction with other software systems such as enterprise resource planning (ERP). However, MES can also be used as a standalone system.

Who Uses MES?

Manufacturing companies of all sizes use MES, from small businesses to large enterprises. Because of its versatility, MES is suitable for companies that manufacture a wide range of products. It’s also used in a variety of industries, including automotive, aerospace, electronics, and food and beverage manufacturing. Industry leaders rely on systems like MES to help keep their manufacturing operations running smoothly.

What Are the Benefits of MES?

There are many benefits of implementing MES in your production line. Perhaps the most important benefit is that it helps manufacturing companies improve productivity. By providing real-time data on manufacturing processes, MES allows companies to identify and address bottlenecks quickly. This can help reduce manufacturing cycle times and increase overall production efficiency.

MES can also help manufacturing companies improve product quality. By tracking all aspects of the manufacturing process, MES can help identify errors and defects quickly. This allows manufacturing companies to take corrective action immediately to prevent defective products from being produced.

In addition to improving productivity and product quality, MES can help manufacturing companies reduce costs. For example, MES can be used to plan future production by simulating the impact of adding additional machines or staff. This gives manufacturers the data to make in

What Are The Steps to Get Started

If you’re interested in using MES for your manufacturing business, there are a few things you need to do to get started. First, you need to identify a MES vendor that offers a system that’s suitable for your manufacturing needs. Once you’ve found a vendor, you’ll need to purchase and install the MES software.

After you’ve installed the MES system, you’ll need to train your employees on how to use it. This is important because they’ll need to be able to use the system to monitor and control the manufacturing process. Once your employees are trained, you can start using MES to improve productivity and product quality.

Partnering with VersaCall

MES can be a valuable tool for manufacturing companies of all sizes. It can help improve productivity, product quality, and cost-efficiency. If you’re interested in using MES for your manufacturing business, reach out to a representative from VersaCall to discuss a free demo today. We’d love to help your manufacturing business get started with MES.

Increase Manufacturing Profitability With MES

July 26, 2022 by Versacall Technologies

Manufacturing businesses are always looking for ways to increase their productivity and profitability. Producing quality products on time and within cost is essential to a profitable manufacturing business. One way to do this is by using a Manufacturing Execution System, or MES.

This blog post will review how MES can help you increase profitability by lowering labor costs, reducing waste, improving communication, and delivering actionable data.

What Is MES?

MES is a software application that helps you manage and monitor your manufacturing operations. It provides real-time visibility into your production process, so you can identify problems and correct them quickly.

This saves time and money by preventing errors and increasing efficiency. In other words, MES systems can help you increase throughput and lower production costs.

How Does MES Work?

MES is typically used in conjunction with other software applications, such as Enterprise Resource Planning (ERP) and Manufacturing Execution Systems (MES). Together, these applications form a complete picture of your manufacturing process, from raw materials to finished products ready to ship.

This information is then used to improve communication, optimize production, and track progress on long term continuous improvement projects.

How MES Can Help You Reduce Waste

MES can also help you reduce waste in your manufacturing operation. It can help you optimize your production process. By understanding how your production process works, MES can help you identify areas where you can eliminate time, material, and labor waste.

The MES software can help you track progress on continuous improvement projects and identify areas where you are using more resources than necessary. This information can then be used to make changes to your production process that will reduce waste and improve profitability.

Save on Labor Costs

MES can help you lower your labor costs in several ways. First, it can highlight repetitive tasks that should be considered for automation. Automation frees up your employees to do other tasks that are more valuable to the company.

Second, MES can help you schedule your employees more efficiently. The data collected by MES can help you assign the right people to the right tasks at the right time.This ensures that your employees are working on tasks that they are skilled at and that are essential to the manufacturing process.

Third, MES can help you reduce downtime by providing visibility into all aspects of the production process. This allows you to identify and correct problems quickly, before they cause significant delays.

Improve Communication

MES can also help you improve communication between your employees. By providing visibility into the manufacturing process, MES can help you identify areas where communication is lacking. This information can then be used to improve communication channels and make sure that the manufacturing floor is working at its most efficient level.

Get More Value From Your Data

MES can also help you get more value from your data. First, MES can help you collect data from all aspects of the manufacturing process. This data can then be used to improve communication and optimize production.

It can also help you analyze your data to identify trends and patterns. This information can then be used to make changes to your production process that will improve your bottom line and help you become a more profitable manufacturing business.

Conclusion

MES is a powerful tool that can help you increase profitability in your manufacturing business. By lowering labor costs, reducing waste, improving communication, and delivering actionable data, MES can help you make your manufacturing operation more profitable. Contact us today to learn more about how MES can help you increase profitability in your manufacturing business.