Versacall Technologies

Innovative System For Improving Productivity

The Internet of Things & OEE: Why Manufacturers Should Be Embracing Both

by

The world is changing rapidly. As it does, more and more devices are becoming connected to the internet. This phenomenon is commonly referred to as “The Internet of Things” (IoT). IoT has already started to revolutionize how we interact with the world around us, and it’s only going to become more prevalent in manufacturing. OEE manufacturers need to know about it in the years to come.

So what is IoT? What is OEE? What does this mean for manufacturers? And why should manufacturers be embracing both? These are just some of the questions we will answer here.

What is the Internet of Things (IoT)?

The Internet of Things (IoT) is the idea that everyday objects can be connected to the internet and communicate with each other. For example, a refrigerator could be programmed to order groceries when it senses that supplies are running low.

Benefits of IoT

IoT has numerous benefits for manufacturers, including:

  • Increased efficiency
  • Reduced waste
  • Greater visibility into production processes
  • Improved safety and security

What is OEE?

OEE stands for “Overall Equipment Effectiveness”. It’s a way to measure the performance of a manufacturing process by analyzing different elements like availability, performance, and quality. By measuring OEE, manufacturers can get a better understanding of how their processes are performing and pinpoint areas where improvements can be made.

Benefits of OEE

  • Identify areas for improvement
  • Improve safety and security
  • Increase efficiency
  • Decrease downtime
  • Help reduce waste

Why Manufacturers Should Be Embracing Both IoT and OEE

Both IoT and OEE have a lot to offer manufacturers in terms of efficiency, productivity, cost savings, and customer service. By combining the two technologies, companies can get an even better understanding of their production processes and identify weaknesses that need to be addressed.

This allows them to make informed decisions that will enable them to produce better products at a lower cost and in less time.

What are OEE Systems?

OEE Systems are software solutions designed to measure and monitor OEE in manufacturing. By combining data from different devices into a single platform, manufacturers who use OEE can glean valuable insights about their production processes in real-time. This helps them make better decisions, optimize operations, and identify areas for improvement.

Revolutionize your Business’s Productivity with VersaCall’s OEE System

Our OEE System provides industry-leading technology that allows manufacturers to increase productivity and output while decreasing downtime. Our VersaCall OEE systems provide clear and concise communications in real-time, so you can stay on top of your performance at all times.

Additionally, our advanced reporting features allow for detailed analysis to help improve your decision-making.

With our OEE system, manufacturers have seen a 3-9% increase in input, 10-12% decrease in downtime, and a return on their investment within 2-6 months.

The world is changing rapidly, and manufacturers need to keep up in order to remain competitive. By embracing both the Internet of Things and OEE technologies through OEE systems, companies can get an edge over the competition and produce superior products at a lower cost. 

Sign up today for a free demo of the perfect OEE system for your business to revolutionize its productivity and decrease its downtime.

Manufacturing Execution Systems and the Benefits of Digitization Within the Manufacturing Space

by

Manufacturing Execution Systems, or MES, are software platforms that manage and monitor the production process of a manufacturing company. The purpose of MES is to create a digital manufacturing process and improve communication between different areas of the company.

Here we will discuss exactly what MES is, who uses it, the problems it solves, and what the benefits of digital manufacturing are for you and your business.

What is MES?

MES is a software platform that integrates with your existing enterprise resource planner (ERP) and supervisory control and data acquisition (SCADA) systems to manage and monitor the production process. MES provides real-time data about the manufacturing process, which allows you and your employees to make better decisions about production and document and track the process.

For example, if there is a problem with one of your machines, MES can find where the problem is and provide you with the data you need to fix the problem quickly.

Who uses Digital Manufacturing Execution Systems?

Manufacturing Execution Systems are used by manufacturing companies of all sizes. MES is especially beneficial for companies with large complex production processes. For example, companies that produce products with many different components, have many machines, or that have a lot of customer customization.

What Problems can be Solved with Manufacturing Execution Systems?

MES can help you solve many different problems in your manufacturing process. For example, with MES, your company will not have to troubleshoot problems with product quality. MES will find them for you. MES also eliminates the time used to track and check the status of certain jobs in production. The system will let you know everything you need to.

And finally, and probably the most important, is avoiding unnecessary shutdowns. Without MES, production lines have to be shut down to find issues and then fix them. With MES, it informs you where the issue is as well as how to fix it so there does not have to be a long process to get back on schedule.

What are the Benefits of Digital Manufacturing?

Manufacturing execution systems can completely change your business and its productivity. They can hold an incredible amount of data while producing real-time insights into the details of our production process. Here are some of the other benefits that MES provides.

  • Eliminating paperwork
  • Improved quality control
  • Improved communication
  • Reduced inventory (cost)
  • Uptime increased
  • Overall equipment effectiveness (OEE)
  • Improved product tracking and documenting

What are Possible Barriers to Manufacturing Execution Systems?

There are a few possible barriers to implementing MES in your company. For example, you may need to invest in new hardware or software to run MES or make sure your existing system is compatible with MES. You also need to train your employees on how to use MES.

Setting up manufacturing execution systems can be a complex process, but the benefits and efficiency speak for themselves. If you’re interested in learning more about MES and implementing them into your business, we encourage you to reach out to professionals to answer any questions and start the process of setting up MES for your business.

Versacall Technologies © 2024. All Rights Reserved.