Optimize Your Manufacturing Operation
with 
OEE ● Visual Control ● MES ● Continuous Production Improvement
A revolutionary system for production floor performance monitoring. One system supports multiple applications from Andons to MES
Over 25 Years of Experience In Improving Production Operations Performance Monitoring and Andon Systems
We love to help! Schedule a Free Demo with one of our system experts and let us show you first-hand how VersaCall can help increase your company’s productivity and reduce waste.
Trusted by Leading Companies
What results can you expect?
Our customers’ results speak for themselves:
10-12%
Reduction in Downtime
5%-12%
Increase in Output
Customer Solutions
Learn how we’ve helped world-class brands acheive manufacturing excellence…
Wheeled Military Vehicle Manufacturer
Solution:
The assembly line works as an integrate team. Lack of individual work-station status visibility resulted in line imbalance and production delays. The VersaCall System provides touch screen input modules that captures status performance at each workstation. Visual status screens throughout the production floor provides complete line visibility.
Results:
Resolving the line imbalance results and improving the production coordination between workstations has resulted in an additional vehicle output per week.
International Equipment Manufacturer
Solution:
The VersaCall System solution provides hour by hour visibility of downtime and total visibility of production takt time, parts produced and scrap by reason code and downtime by reason code.
Results:
Addressing and correcting production inefficiencies and waste has realized a 11% increase in production throughput.
Medical Device Company
Solution:
The current communications system has no way to measure the number of incidents, the response times to incidents and the resolve time. Implementing single push button call stations input modules automatically captures and records the number of incidents, the response times and time to resolve each incident.
Results:
The production floor experiences an average of 15 production disruptions per shift with 2 shifts or 30 disruptions per day. The estimated average response time prior to the VersaCall System implementation was 12 minutes per incident or loss of production time of 360 minutes [ 6 production hours a day] . After the implementation of the VersaCall System the response times was reduced to 3 minutes or a reduced loss of production time of 90 minutes [ 1. 5 hours]. The VersaCall System resulted in a pickup of production hours of 4.5 hours a day and 22.5 hours a week.
Automotive Parts Manufacturer
Solution:
With each workstation working on different Part Numbers which have separate bill of materials and builds. There was no automatic way to pass the bill of materials and the build instructions to the workstations. The implementation of the VersaCall VT3000 System with wireless touch screens at each of the workstations provide the operators both the build instructions and the build of materials. The wireless touch input modules also provides the operators the immediate communications of issue.
Results:
Product rework rates were reduced 20% with an output increase of 5%.
Conveyor Belting Manufacturer
Solution:
With the past method for capturing of line performance information was manual and inconsistent, the implementation of the VersaCall’s VT3000 information line performance information was captured mostly automatically. This improved both the accuracy and consistency of the performance information. With VersaCall’s Data Integrity software, the accuracy of the manually captured performance information improved significantly.
Results:
After multiple Kaizen events with the performance information captured by the VersaCall System line throughput by 7% and improvement continue.
Explore The Unique Features of
VersaVision
MES System that Gives a New Dimension Of Process ControlThe VersaVision System Monitors Your Complete Production Floor including Manual Operations
by- Visualize Actual Line Production
- Automatically Monitor Production
- Simulate Future and Predicted Production
- Identify Waste & Inefficiency
VersaVision
Complete Production Floor Monitoring SystemThe VersaVision System Monitors Your Complete Production Floor including Manual Operations
by- Complete OEE System Solution
- Immediate Operator Feedback
- Visual Management Control & Analytics
- Realize a 3% to 10% Production Increase
VersaVision
Advanced Andon SystemThe VersaVision System Monitors Your Complete Production Floor including Manual Operations
by- Downtime Reduction of 10% to 12%
- Completely Wireless
- Immediate Communications
- Incident & Response Visibility
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