Versacall | Measure Response and Reduce Downtime

Your Path to Manufacturing Excellence…
One Step at a Time

Andons ● Immediate Communications ● Visual Controls ● Analytics ● OEE ● MES

Talk To An Applications Engineer Call Us: (858) 401-6592

VersaCall Is Announcing

A revolutionary system for production floor performance monitoring. One system supports multiple applications from Andons to MES

VersaVision
MES System

One System Supports Multiple Applications
by
- New Dimension of Process Control
- Automatically Monitor Production
- Immediate Communications of Issues
- Identifies Inefficiency & Waste
VersaVision
Machine Monitoring System

One System Supports Multiple Applications
by
- Complete OEE System Solution
- Immediate Operator Feedback
- Visual Management Control & Analytics
- Realize a 3% to 10% Production Increase
VersaVision
Advanced Andon System

One System Supports Multiple Applications
by
- Downtime Reduction of 10% to 12%
- Completely Wireless
- Immediate Communications
- Incident & Response Visibility

Over 25 Years of Experience In Production Performance Monitoring and Andon Systems

We love to help! Schedule a Free Demo with one of our system experts and let us show you first-hand how VersaCall can help increase your company’s productivity and reduce waste.

Schedule a Free Demo Learn How it Works

Supporting Our Customers With Solutions From:

What results can you expect?

Our customers’ results speak for themselves:

10-12%

Reduction in Downtime
5%-12%

Increase in Output

Trusted by Leading Companies

And Many More...

Customer Solutions

Learn how we’ve helped world-class brands acheive manufacturing excellence…

- Assembly Line
  Imbalance
- Click Here for Solution and Results
  
  Wheeled Military Vehicle Manufacturer
  
  Solution:
  
  The assembly line works as an integrate team. Lack of individual work-station status visibility resulted in line imbalance and production delays. The VersaCall System provides touch screen input modules that captures status performance at each workstation. Visual status screens throughout the production floor provides complete line visibility.
  
  Results:
  
  Resolving the line imbalance results and improving the production coordination between workstations has resulted in an additional vehicle output per week.
  
  Schedule a Free Demo Call: (858) 401-6592
  ×
- Needed to Improve Production
  Throughput
- Click Here for Solution and Results
  
  International Equipment Manufacturer
  
  Solution:
  
  The VersaCall System solution provides hour by hour visibility of downtime and total visibility of production takt time, parts produced and scrap by reason code and downtime by reason code.
  
  Results:
  
  Addressing and correcting production inefficiencies and waste has realized a 11% increase in production throughput.
  
  Schedule a Free Demo Call: (858) 401-6592
  ×
- Ineffective Factory Floor
  Communications
- Click Here for Solution and Results
  
  Medical Device Company
  
  Solution:
  
  The current communications system has no way to measure the number of incidents, the response times to incidents and the resolve time. Implementing single push button call stations input modules automatically captures and records the number of incidents, the response times and time to resolve each incident.
  
  Results:
  
  The production floor experiences an average of 15 production disruptions per shift with 2 shifts or 30 disruptions per day. The estimated average response time prior to the VersaCall System implementation was 12 minutes per incident or loss of production time of 360 minutes [ 6 production hours a day] . After the implementation of the VersaCall System the response times was reduced to 3 minutes or a reduced loss of production time of 90 minutes [ 1. 5 hours]. The VersaCall System resulted in a pickup of production hours of 4.5 hours a day and 22.5 hours a week.
  
  Schedule a Free Demo Call: (858) 401-6592
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- Ineffective Work
  Instructions
- Click Here for Solution and Results
  
  Automotive Parts Manufacturer
  
  Solution:
  
  With each workstation working on different Part Numbers which have separate bill of materials and builds. There was no automatic way to pass the bill of materials and the build instructions to the workstations. The implementation of the VersaCall VT3000 System with wireless touch screens at each of the workstations provide the operators both the build instructions and the build of materials. The wireless touch input modules also provides the operators the immediate communications of issue.
  
  Results:
  
  Product rework rates were reduced 20% with an output increase of 5%.
  
  Schedule a Free Demo Call: (858) 401-6592
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- Inaccurate/Inconsistent information Prevents Implementation of Production Improvements
- Click Here for Solution and Results
  
  Conveyor Belting Manufacturer
  
  Solution:
  
  With the past method for capturing of line performance information was manual and inconsistent, the implementation of the VersaCall’s VT3000 information line performance information was captured mostly automatically. This improved both the accuracy and consistency of the performance information. With VersaCall’s Data Integrity software, the accuracy of the manually captured performance information improved significantly.
  
  Results:
  
  After multiple Kaizen events with the performance information captured by the VersaCall System line throughput by 7% and improvement continue.
  
  Schedule a Free Demo Call: (858) 401-6592
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