Since the early days of manufacturing and production, andon systems have been used as a way to improve communication within manufacturing operations. These systems allow workers and management to quickly and easily identify issues with the production process and then take corrective action.
In this blog post, we will discuss how andon systems have progressed over time, and how they can benefit your business. We will also provide tips on how you can get started with andon systems in your own workplace.
What Are Andon Systems?
What exactly are andon systems? Andon systems are communication and visual management tools that help to improve information flow and coordination in the workplace.
These systems can take many different forms, but typically involve some form of visual display (e.g. lights, screens, etc.) that provides information on the status of the production process. Andon systems can be used to track a variety of different production metrics, but the most common use is to monitor the status of individual machines or assembly line stations.
What Are The Benefits Of Andon Systems?
Andon Systems offer a variety of benefits for production facilities and businesses, but some of the most notable include:
- Increased Productivity and Less Downtime – Andon systems can quickly notify employees and managers if there is an issue on the production line. This increases visibility allows for your team to pinpoint why the production issue has occurred and how to resolve the issue and even develop future goals to eliminate this from happening again.
- Enhances Quality- With Andon systems you are able to monitor and track quality control. This can help address impeding quality or safety issues. The system can also communicate when parts aren’t working as they should.
- Increased Safety- This system is easy to use and very user-friendly. A tool that has a better user experience helps eliminate safety concerns.
How Have Systems Progressed Over Time?
Andon systems have come a long way since their inception, and today there are many different types and styles of andon systems available. The most common type of andon system is the centralized andon system, which uses a single display to provide information on the status of multiple machines or assembly line stations.
Another popular type of andon system is the distributed andon system, which uses a network of individual displays to provide information on the status of the production process.
Andon systems have also evolved in terms of the technology that they use. Early andon systems used simple lights or mechanical displays to provide information on the status of the production process. Today, many andon systems use LCD or LED screens to provide more detailed information on the production process. Andon systems also use email, text, and additional forms of communication to disperse pertinent information.
Additionally, Andon systems have changed in terms of the way that they are used. In the past, andon systems were typically used to track the status of individual machines or assembly line stations. Today, many andon systems are also used to track more comprehensive production metrics such as cycle time, yield, and throughput.
How Can I Get Started With Better Manufacturing?
If you’re interested in implementing andon systems in your own workplace, there are a few things that you need to keep in mind. First and foremost, you need to identify the specific needs and objectives of your business. What are you hoping to accomplish with andon systems?
Once you have a clear understanding of your goals, you can begin to look for andon system suppliers that offer products that meet your specific needs. Implementing andon systems in your workplace can be a great way to improve communication and coordination, and ultimately improve your business.
Want to learn more about how andon systems can help your manufacturing business? Reach out to an andon expert from VersaCall today.